Ministry of Education and Science of the Republic of Kazakhstan

Karaganda State Technical University

 

 

 

 

 

 

Approved  by

the Chairman of the Academic Council,  Rector, Academician of  NAS of  the RK  GazaliyevA.M.

_______________________

“____” _________ 2013

 

 

 

 

 

Syllabus

 

 

Course OCPIPRKM 4306 «Equipment of shops of making articles of plastic, rezin and composite materials»

Module PD 33 «Production design»

Major 5В071000 – «Materials Science and Technology of  New Materials”

 

Mechanical Engineering Institute

 

Department of Metallurgy, Materials Science and Nanotechnologies

 

2013

 

Preface

 

Syllabus is worked out by Cand. Sc., Associate Professor Kipnis L.S., Assistant Sidorina Elena Anatoliyevna.

 

 

 

Discussed at the meeting of the department « Metallurgy, Materials Science and Nanotechnologies »

Minutes № _______ of ______________ «____»   20___

Head of department ________________    ___________   «____»   20___

(signature)

 

 

Approved by the Educational Council of Mechanical Engineering Institute

Minutes № _______ of ______________ «____»  20___

Chairman ________________        ____________ «____»  20___

(signature)

 

Tutor’s personal data and contact information

Cand. Sc., Associate Professor Kipnis L.S., Assistant Sidorina Elena Anatoliyevna.

 

«Metallurgy, Materials Science and Nanotechnology» chair is in the main building of KSTU, B. Mira, 56 room No.313, contact phone 56-59-35 add. 1024

 

Course labour intensity

Term	Number of credits / ЕCTS	The type of classes					Number of hours of AL	Total number of lecture hours	Form of control
		number of contact hours			number of Office hours	total number of hours
		lectures	practical classes	laboratory classes
7	3/5	30	–	15	45	90	45	135	Examination

 

Course description

Course “Equipment of shops for plastics, rubber and composite materials production” is designed to study the main equipment for the production of products for machine building purpose of plastics, rubber, composites introduces students to the basic technological and auxiliary equipment for the production of plastics, rubber, and other composite materials .

 

Course purpose

Familiarize students with the basic types of process equipment with accessories shops for processing of plastics, rubber, composites, basic workflow analysis machines and equipment, the principles of design, calculation and operation.

 

Course objectives

As a result of studying of this Course student:

student knows:

– structure and functions of metrological services;

– technical base of metrological ensuring production;

– methods of ensuring unity and accuracy of measurements;

– rules of metrological preparation and performance of testing works, processings and registrations of their results;

student is able:

– to analyze a condition of metrological ensuring production;

– to support in metrological working order of means of measurements and control;

– to develop techniques of checking of measuring instruments;

– to plan and carry out processes of measurements, tests and control;

– to process results of measurements;

– to define metrological characteristics of measuring instruments;

– to count errors in actual practice the organizations of works on metrological tests and to certification of gages.

Student is able to use results of innovative researches for performance of individual tasks.

 

Prerequisites

Studying of this Course requires assimilation of the following Courses (with the indication of sections (subjects)):

Course	Name of sections (subjects)
1. Descriptive Geometry and Engineering Graphics	ESСD, execution of detail and assembly drawings, preparation of specifications
2. Higher Mathematics	Differential and integral calculus. Elementary functions and graphs. Identity transformation and inequality.
3. Theory of mechanisms and machines	Analysis and synthesis of mechanisms
4. Theory of the structure of materials	Composition, structure and properties of polymers and composites.
5. Chemistry	Polymers.
6. Design fundamentals	Strength calculations drives and transmissions.
7. Non-metallic materials	The molding process of rubber and plastic products, preparatory operations.
8. Properties and structural features of non-metallic materials	Full course

 

Post requisites

The knowledge received at studying of course «Equipment of shops of making articles of plastic, rezin and composite materials», is used at implementation of special sections of the degree project (work).

 

Thematic plan of course

 

List of term projects

1. Shape tools for injection molding

2. Shape tool for pressing.

3. Shape tools to blow molding.

4. Technology calculation extrusion line.

5. Verification strength calculation basic elements extruder.

6. Calculation of drive injection molding machine.

7. Calculation of the diameter worm (screw) extruder.

8. Calculation of geometric parameters worm (screw) extruder.

9. Calculation of the performance of injection molding machines.

10. Performance calculations molding machines.

11. Calculation of the performance of hydraulic presses.

12. Equipment selection and calculation of its amount given under the annual program for plastics molding method.

13. Equipment selection and calculation of its amount given under the annual program for plastics by molding.

14. Equipment selection and calculation of its amount given under the annual program for plastics blow molding method.

15. Calculation of performance extrusion line (unit) to produce molded products pipes, profiled bars).

16. Performance calculations calender production plants belts.

17. Selection and calculation of performance of the equipment for the production of molded rubber.

18. Selection and sizing equipment for the production of non-molded rubber.

19. Selection and calculation of performance cars tablet FRP.

20. Selecting and dimensioning of mixing drums for RTI.

21. Calculating the number of injection molding equipment and production capacity for the reconstructed plant.

22. Calculating the number of press equipment and production capacity for the reconstructed plant.

23. Accounting for the effect on the performance of the brand polymer injection equipment.

24. Accounting for the effect on the performance of polymer grade hydraulic presses.

25. Selection and sizing of the machine for the production of specialized molded products from rubber mixtures.

Criteria of students’ knowledge assessment

The examination mark is determined by course as the sum of the maximum indexes of progress on midterm controls (to 60%) and to final attestation (examination) (to 40%) and makes value to 100% according to the table.

 

Grade «A» (excellent) is put in the case if student during a term showed perfect knowledge of all program questions of course, and also of subjects of independent work, regularly handed over midterm tasks, showed independence in studying of theoretical and applied questions according to the main program of studied course, and also on extra program questions.

Grade «A-» (excellent) stipulates perfect knowledge of basic laws and processes, concepts, ability to generalization of theoretical questions of course, regular handing of midterm tasks of classroom and independent work.

Grade  “B+” (good) is put in the case if student showed good and excellent knowledge of course questions, regularly handed over term tasks generally on “excellent” and some on “good”.

Grade “B” (good) is put in the case if student showed good knowledge of the questions opening the main maintenance of a concrete subject of course, and also subject of independent work, regularly handed over term tasks on “good” and “excellent”.

Grade “B-” (good) is put to a student in the case if he well is guided in theoretical and applied questions of course both on classroom, and on AL subjects, but irregularly handed over midterm tasks and had cases of a repeating an examination of term tasks on course.

Grade “C+” (satisfactory) is put to a student in the case he owns questions of conceptual character by all types of room classes and AL, can open the maintenance of separate modules of course, hands over on “good” and “satisfactory” term tasks.

Grade “C” (satisfactory) is put to a student in the case he owns questions of conceptual character by all types of room classes and AL, can open the maintenance of separate modules of course, hands over on “satisfactory” term tasks.

Grade “C-” (satisfactory) is put to a student in the case student during a term regularly handed over term tasks, but concerning room classes and AL owns only the general concepts and can explain only separate regularities and their understanding within a concrete subject.

Grade “D+” (satisfactory) is put to a student in the case he irregularly handed over term tasks concerning room classes and AL owns only the general concepts and can explain only separate regularities and their understanding within a concrete subject.

Grade “D-” (satisfactory) is put to a student in the case he irregularly handed over term tasks, concerning room classes and AL, owns the minimum volume of knowledge, and also allowed admissions of classes.

Grade “F” (unsatisfactorily) is put when student practically doesn’t own the minimum theoretical and practical material of room classes and AL on course, irregularly visits classes and doesn’t hand over in time term tasks.

Midterm control is carried out on the 7, 14 weeks of study and it develops        proceeding from the following types of control:

 

 

Policies and procedures

 

When studying course «Equipment of shops of making  articles of plastic, rezin and composite materials » I ask to observe the following rules:

1. not to be late for class.

2. not to skip classes without a good reason, in case of an illness I ask to present the reference, in other cases – an explanatory note.

3. duties of the student include visit of all types of class.

4. According to the schedule diagram of educational process to hand over all types of control.

5. Passed laboratory researches to fulfill during time specified by the teacher.

 

Educational-methodical provision of the discipline

Author	Literature	Publishing house, year of the issue		Number of copies
				in library		in library
Main literature
Kryzhanovsky V.K. etc.	Manufacture of plastics	St. Petersburg, Profession, 2004		3		–
Schwartz O.	Plastics	St. Petersburg, Profession, 2005		3		–
Turner R., M.S. Akutin	Hardware plastics processing plants	Chemistry, 1986.		–		–
Zavgorodsky V.K. etc.	Equipment of the plastics	Chemistry, 1972.		–		–
R. Malloy	Designing and plastic injection molding	SPB, Profession, 2006		5		–
Sagalaev G.V.	Directory of Technology of plastic	Khimiya, 2000		3		–
Volodin V.	Extrusion profile products of thermoplastics	St. Petersburg, Profession, 2005		3		–
Martin J. M	The production and use of rubber products	St. Petersburg, Profession, 2006		3		–
Belozerov N.V	technology of rubber	L., Chemistry, 1965		2		–
Ivanov V.N, Aleshunina A.A	Technology rubber products	L., Chemistry, 1980		2
Additional literature
Nikolai Basov etc.	Calculation and design of mold tools for the manufacture of plastics		M., Chemistry, 1991	*	–
E.L Kalinichev etc.	Equipment for injection molding		M., Mechanical Engineering, 1985	*	–
Braginsky V.A etc.	Calculation and design of mold tools for the production of polymeric materials		M., Chemistry, 1991	*	–
Olenev BK etc.	Manufacturing of plastic injection molding		M., Chemistry, 1977	*	–
Abdel EM etc.	polymer films		St. Petersburg, Profession, 2006	5	–
White, J. L, Choi J.J	Polyethylene, polypropylene, and other polyolefins		St. Petersburg, Profession, 2006	5	–
Brooks D, J. Dzhaile	Manufacture of PET		St. Petersburg, Profession, 2006	5	–
Braginsky V.A etc.	plastics		L., Chemistry, 1985	*	–
* The above books are available in Karaganda branch RLST

Schedule for the completion of tasks on discipline

Type of control	Purpose and content of assignment	Recommended literature	Duration	Form of control	Handing term
Lab. work. №1	Exposure to engineering calculations drive cars	[1,2,12]	4	Current	4 week
Lab. work. №2	Exposure to engineering parameters calculated machines	[1,2,12]	4	Current	8 week
Lab. work. №3	Exposure to engineering methods to calculate multi-cavity forms	[11, 12, 13]	4	Current	12 week
Lab. work. №4	To consolidate the theoretical knowledge of machine design	[1,2]	1	Current	13 week
Lab. work. №5	To consolidate the theoretical knowledge of machine design	[1,2]	1	Current	14 week
Lab. work. №6	To consolidate the theoretical knowledge of the design process units (lines)	[1,2,4]	1	Current	15 week
Term project	On-time performance sections of the explanatory note	See sub-chapter 7.4	3	Boundary	5- week
Term project	On-time performance sections of the explanatory note	See sub-chapter 7.4	3	Boundary	10- week
Term project	On-time performance of the graphic design	See sub-chapter 7.4	3	Boundary	15- week
Oral test on AL	Technological parameters of polymer processing	[1,2]	3	Current	1- week
Oral test on AL	Bins for drying polymers	[1,2]	3	Current	2- week
Control test on AL	Crushing machinery composites	[1,2,3,4]	3	Current	3- week
Control test on AL	Machines for mixing composites	[1,2,3,4]	3	Current	4- week
Oral test on AL	Units of extrusion general concepts and purpose	[1,2]	3	Current	5- week
Control test AL topics	Units Extrusion – Design and calculation	[1,2]	3	Current	6- week
Oral test on AL	The units for the production of tubes and profile products	[1,2]	3	Current	7- week
Oral test on AL	The units for the production of films and sheets	[1,2]	3	Current	8- week
Control test on AL	Calender machines for processing of polymers	[1,2,4]	3	Current	9- week
Oral test on AL	Equipment for injection molding	[1,2,4]	3	Current	10- week
Control test on AL	The design of injection molding machines plasticator	[1,2]	3	Current	11- week
Control test on AL	Equipment for utilization	[1,2]	3	Current	12- week
Oral test on AL	Technology and equipment for the production of technical rubber preparatory	[8,9,10]	3	Current	13- week
Control test AL	Equipment for the production of shaped , unshaped and profile RTI	[8,9,10]	3	Current	14- week
Oral test on AL	Equipment for molding hollow articles	[8,9,10]	3	Current	15- week
Examination	Control of knowledge on the course	[1-18]		Final	In session period

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

State pub. lic. No.  50 of 31.03.2004 Passed for printing

Format 60х90/16

Printers sheets sh. Number of copies cop. Order  Contract price

__________________________________________________________________

Publishing house of Karaganda State Technical University